Heavy Water Plant
Kota
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As H2S gas is very toxic, corrosive and hazardous in nature and the plant has a dynamic hold up of 200 Te H2S, extreme care has been taken in the design of the plant, selection of equipment and materials, adhering to stringent fabrication procedures and codes. The exchange process operates at about 20 atm. pressure and at a temperature of 30 to 120 Deg.C. while the vacuum distillation plant works at a pressure of 100 mm Hg absolute. The isotopic exchange reaction which is the heart of the technology is carried out with the aid of specially designed efficient trays. The H2S gas required for the process is manufactured in a separate unit at the plant premises by the chemical reaction between sodium sulphide and sulphuric acid. Very elaborate and sensitive H2S detection instrumentation is provided not only in the plant but also in the surrounding areas to monitor the environment.

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HWP, Kota - Panoramic view
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Salient Features of Heavy Water Plant, Kota.
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Process Used H2S - H2O Exchange
Process Know How Departmental
Date of Commissioning 1-4-1985
Capital cost of the Plant Rs. 7730 Lakhs
Plant Area 20 Hectares
Number of Employees (Man Power) 723 (As on 1-4-1991)
Operating Pressure 20 Kg/Cm2
Total Weight of Structure 2683 MTe
Total Weight of Equipment 4414 MTe
Weight of Heaviest Equipment 286 MTe
Maximum Diameter of Equipment 4.5 M approx.
Maximum Height of Towers 52 M approx.
Total Length of Piping 64 Km
Total length of Electrical Cables 350 Km
Substation Capacity 40 MVA
Connected Load 35.5 MW
Power Consumption 648 MWH/Day
Water Consumption 53672 M3/Day
Steam Consumption 4600 MT/Day

 

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