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As H2S gas is very toxic, corrosive and hazardous in nature and the plant has a dynamic hold up of 200 Te H2S, extreme care has been taken in the design of the plant, selection of equipment and materials, adhering to stringent fabrication procedures and codes. The exchange process operates at about 20 atm. pressure and at a temperature of 30 to 120 Deg.C. while the vacuum distillation plant works at a pressure of 100 mm Hg absolute. The isotopic exchange reaction which is the heart of the technology is carried out with the aid of specially designed efficient trays. The H2S gas required for the process is manufactured in a separate unit at the plant premises by the chemical reaction between sodium sulphide and sulphuric acid. Very elaborate and sensitive H2S detection instrumentation is provided not only in the plant but also in the surrounding areas to monitor the environment. |
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| Salient Features of Heavy Water Plant, Kota. |
| Process Used | H2S - H2O Exchange |
| Process Know How | Departmental |
| Date of Commissioning | 1-4-1985 |
| Capital cost of the Plant | Rs. 7730 Lakhs |
| Plant Area | 20 Hectares |
| Number of Employees (Man Power) | 723 (As on 1-4-1991) |
| Operating Pressure | 20 Kg/Cm2 |
| Total Weight of Structure | 2683 MTe |
| Total Weight of Equipment | 4414 MTe |
| Weight of Heaviest Equipment | 286 MTe |
| Maximum Diameter of Equipment | 4.5 M approx. |
| Maximum Height of Towers | 52 M approx. |
| Total Length of Piping | 64 Km |
| Total length of Electrical Cables | 350 Km |
| Substation Capacity | 40 MVA |
| Connected Load | 35.5 MW |
| Power Consumption | 648 MWH/Day |
| Water Consumption | 53672 M3/Day |
| Steam Consumption | 4600 MT/Day |
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